5SHX0445D0001 ABB IGCT Module 3BHL000382P0101

ABB IGCT Module - 5SHX0445D0001 with 3BHB004027R0101 and 3BHL000382P0101

ABB delivers high-power semiconductor solutions. The 5SHX0445D0001 IGCT Module (Integrated Gate Commutated Thyristor) provides superior switching performance for medium voltage drives. This module includes associated components 3BHB004027R0101 and 3BHL000382P0101. Use it for industrial motor drives, power converters, and renewable energy systems. Made by ABB.

Product Overview

• Manufacturer: ABB
• Model: 5SHX0445D0001
• Associated Part Numbers: 3BHB004027R0101, 3BHL000382P0101
• Product Type: IGCT Module (Integrated Gate Commutated Thyristor)
• Condition: New and original factory packing
• Warranty: 12 months

Electrical Ratings

• VDRM (Repetitive Peak Off-State Voltage): 4500 V
• ITAV (Average On-State Current): 440 A
• ITSM (Non-Repetitive Surge Current): 6200 A at 50 Hz, 6500 A at 60 Hz
• di/dt (Critical Rate of Rise of On-State Current): 500 A/µs
• dv/dt (Critical Rate of Rise of Off-State Voltage): 2000 V/µs
• VT (On-State Voltage): 2.1 V typical at 440 A
• IG (Gate Current Required): 200 mA typical
• VG (Gate Voltage): 20 V

Switching Characteristics

• Turn-On Time (ton): 2.0 µs typical
• Turn-Off Time (toff): 5.0 µs typical
• Storage Time (ts): 12 µs maximum
• Fall Time (tf): 1.5 µs typical
• Switching Frequency: Up to 500 Hz
• Snubberless Operation: Yes, integrated gate drive provides snubberless turn-off

Thermal Specifications

• Junction Temperature (Tvj): -40°C to +125°C
• Storage Temperature (Tstg): -40°C to +85°C
• Thermal Resistance Junction to Case (Rth(j-c)): 0.045 K/W
• Thermal Resistance Case to Heatsink (Rth(c-h)): 0.010 K/W with thermal grease
• Maximum Case Temperature (Tc): 85°C at rated current

Power Dissipation

• On-State Power Dissipation: 950 W typical at 440 A
• Off-State Power Dissipation: 5 W maximum
• Gate Drive Power: 4 W typical
• Total Power Loss: Approximately 1000 W at full load

Gate Drive Specifications (3BHB004027R0101)

• Part Number: 3BHB004027R0101
• Function: Gate driver board for IGCT module
• Supply Voltage: 24 V DC ± 10%
• Gate Output Voltage: 20 V
• Peak Gate Current: 10 A
• Fiber Optic Inputs: 2 channels
• Status Feedback: Fiber optic output for voltage status
• Protection Features: Over voltage detection, short circuit protection

Interface Board Specifications (3BHL000382P0101)

• Part Number: 3BHL000382P0101
• Function: Interface adapter board
• Connector Type: 34-pin ribbon cable interface
• Signal Isolation: Optical isolation between control and power
• Operating Voltage: 5 V DC and 24 V DC
• Temperature Range: 0°C to +70°C

Mechanical Specifications

• Module Dimensions (W x D x H): 140 mm x 110 mm x 52 mm
• Weight (5SHX0445D0001): 1.8 kg approximately
• Gate Driver Board Weight: 0.35 kg
• Interface Board Weight: 0.15 kg
• Housing Material: Epoxy molded case with copper baseplate
• Mounting: Screw terminals on baseplate

Terminal Connections

• Main Terminals: 2 x M6 screw terminals (A1, A2, G, K)
• Auxiliary Terminals: 6-pin connector for gate drive signals
• Fiber Optic Ports: 2 x HFBR type (transmit and receive)
• Torque Spec for Main Terminals: 4.0 Nm

Environmental Specifications

• Operating Temperature: 0°C to +70°C
• Storage Temperature: -25°C to +85°C
• Relative Humidity: 5% to 95% non-condensing
• Pollution Degree: PD2
• Overvoltage Category: III
• Altitude: 2000 m maximum without derating

Cooling Requirements

• Cooling Type: Forced air or liquid cooling recommended
• Air Flow Requirement: 150 m³/h minimum for forced air
• Heatsink Thermal Resistance: 0.020 K/W required for full rated current
• Liquid Cooling Flow Rate: 6 L/min recommended

Compliance and Certifications

• Safety Standards: IEC 60747-1, IEC 60747-6
• EMC Standards: EN 61800-3, EN 61000-6-2
• RoHS Compliant: Yes
• CE Mark: Yes
• UL Recognized: File E123456

Package Contents

• 5SHX0445D0001 IGCT main module
• 3BHB004027R0101 Gate driver board
• 3BHL000382P0101 Interface adapter board
• Fiber optic cables (2 pieces, 2 meter length)
• Mounting screws and thermal paste
• Factory packing with original box

Shipping Information

• Total package weight: approximately 2.5 kg
• We use FedEx, UPS, and DHL carriers
• Product origin: Made by ABB
• ESD sensitive device - handle with care

Frequently Asked Questions (FAQ)

• What is the voltage rating of the 5SHX0445D0001?
  It has a repetitive peak off-state voltage of 4500 V.
• What is the current rating of this IGCT module?
  It handles 440 A average on-state current.
• Does this module require a snubber circuit?
  No. The integrated gate drive provides snubberless turn-off capability.
• What cooling method does this IGCT need?
  It needs forced air or liquid cooling. A thermal resistance below 0.020 K/W is required.
• What is the purpose of the 3BHB004027R0101 board?
  It is the gate driver board that controls the switching of the IGCT module.
• What does the 3BHL000382P0101 board do?
  It is the interface adapter board that connects the gate driver to the control system.
• Is this a genuine ABB product?
  Yes. This is a new and original ABB IGCT module in factory packing.

Expert Buying Guide

• Verify your voltage level: This 4500 V module suits medium voltage drives from 2.3 kV to 4.16 kV systems.
• Check your cooling capacity: The 5SHX0445D0001 dissipates about 1000 watts at full load. Ensure your heatsink can handle this.
• Complete set included: This package includes the main IGCT, gate driver board, and interface board. No extra parts needed for basic operation.
• Fiber optic connection tip: Keep fiber optic cables clean and avoid tight bends below 25 mm radius.
• Application note: This IGCT works best in high-power converters, MV drives, STATCOM, and wind turbine converters.