GE Fanuc IC660TPM100 | Genius I/O Terminal Assembly

GE Fanuc IC660TPM100 Terminal Assembly for Power Monitoring

The IC660TPM100 is a terminal assembly base unit designed for the IC660BPM100 power monitoring block in GE Fanuc's GENIUS I/O system. 

Essential Features

• Base Unit Function: Terminal assembly for IC660BPM100 power monitoring block
• Configuration Storage: Onboard EEPROM retains configuration settings
• Wire Compatibility: Accepts both solid and stranded wires (10-14 AWG)
• Terminal Count: 32 terminals including serial communication and shield connections
• Diagnostic Indicator: LED for proper installation verification
• Terminal Types: Screw terminals with captive pressure plates
• Material Construction: High-temperature thermoplastic with metal inserts

Technical Specifications

• Model Number: IC660TPM100
• Manufacturer: GE Fanuc (Emerson Automation)
• Electrical Input Voltage: 115/230V AC or 125V DC compatible
• Screw Terminals Required: 12 minimum for proper installation
• Power Source Support: Up to 5 independent power sources
• Terminal Torque: 0.5-0.6 Nm (4.4-5.3 lb-in) recommended
• Dielectric Strength: 2500V AC for 60 seconds terminal-to-base
• Insulation Resistance: > 100 MΩ at 500V DC

Mechanical Specifications

• Product Weight: 2 lbs (0.9 kg)
• Operating Temperature: 0°C to 60°C (32°F to 140°F)
• Storage Temperature: -40°C to 85°C (-40°F to 185°F)
• Wire Connection Types: Bare wire, spade lugs, or ring lugs compatible
• Terminal Material: Tin-plated copper alloy for reliable connections
• Housing Material: UL94V-0 rated thermoplastic
• Mounting Method: Panel mounting with 4 mounting holes
• Dimensions: Approximately 150 × 100 × 50 mm (5.9 × 3.9 × 2.0 in)

Installation Guide

• Step 1: Drill 4 mounting holes according to datasheet specifications
• Step 2: Separate electronics assembly from terminal base if pre-assembled
• Step 3: Align terminal assembly notches with mounting surface
• Step 4: Secure with #12 screws and star washers for proper grounding
• Step 5: Use spaghetti tubing for shield wire terminations
• Step 6: Verify all connections before applying power
• Step 7: Check diagnostic LED for proper installation confirmation
• Installation Time: Typically 15-30 minutes for experienced technicians

Compatible Systems

• Primary Compatibility: IC660BPM100 power monitoring block
• Communication System: GENIUS I/O communication bus
• Electrical Systems: Wye (4-wire) and Delta (3-wire) configurations
• Voltage Systems: Single-phase and three-phase power systems
• Current Transformer Types: Compatible with standard 5A and 1A CTs
• Control Systems: GE Series 90-30/90-70 PLCs with GENIUS interface

Measurement Capabilities

• RMS Values: True RMS current and voltage measurements
• Power Parameters: Real power, reactive power, apparent power
• Power Factor: Individual phase and total power factor
• Line Frequency: 45-65 Hz measurement range
• Energy Measurements: Watt-hours and VAR-hours accumulation
• Harmonic Analysis: Up to 31st harmonic content analysis
• Waveform Compatibility: Works accurately with distorted waveforms
• Accuracy Class: 0.5% of reading typical for voltage and current
• Update Rate: 1-10 cycles configurable measurement intervals

Safety & Maintenance

• Safety Warning: Never remove terminal assembly during system operation
• CT Burden: < 0.1 VA typical burden on current transformers
• Hot-Swap Capability: Electronics assembly is hot-swappable
• Maintenance Advantage: Field wiring remains intact during electronics maintenance
• Grounding Requirements: Proper grounding essential for accurate measurements
• Isolation: 2500V isolation between current and voltage circuits
• Safety Certifications: UL 508, CSA 22.2 No. 142, CE marked

Package & Shipping

• Package Contents: IC660TPM100 terminal assembly only
• Shipping Availability: Typically ships same day when in stock
• Shipping Methods: Global options via FedEx, UPS, or DHL
• Documentation: Installation guide and wiring diagrams included
• Packaging: Protective packaging to prevent damage during transit
• Lead Time: Usually 1-3 business days for standard orders
• Warranty: Standard manufacturer warranty applies

Frequently Asked Questions

• What is the purpose of the onboard EEPROM? Stores configuration settings so wiring remains intact during electronics replacement.
• Can this terminal base be used alone? No, it requires the IC660BPM100 electronics assembly for complete functionality.
• What wire sizes are supported? 10-14 AWG (2.5-6.0 mm²) solid or stranded copper wire.

For technical documentation and installation support for the IC660TPM100 terminal assembly, contact our engineering team.

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