MTL4521 Loop-Powered Controller | MTL Instruments
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Controller Module
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About the Product
MTL4521 Loop-Powered Hazardous Area Controller
The MTL4521 from MTL Instruments provides safe control for hazardous locations. This loop-powered device requires no separate power supply for operation. It delivers reliable performance for intrinsically safe applications.
Core Features and Operation
- The unit operates on a 20-35V DC loop-powered input for simple installation.
- It safely drives intrinsically safe loads in the most demanding hazardous areas.
- The controller achieves a fast 100ms response time to reach 10% of final value.
- A clear LED status indicator provides instant visual feedback on operation.
Detailed Electrical Specifications
- Brand: MTL Instruments
- Model: MTL4521
- Output Voltage Range: Provides between 11.1V minimum and 24V maximum output.
- Current Limit: Delivers a robust output of ≥48mA for connected devices.
- Output Ripple: Maintains clean power with less than 0.5% peak-to-peak ripple.
- Power Consumption: Uses only 90mA at 24V, totaling 1.4 watts.
Safety Certifications and Compliance
- Certified for Zone 0, IIC, and T4-T6 temperature classes with approved equipment.
- Fully compliant with Division 1, Group A requirements for hazardous locations.
- Entity parameters include Uo=25V, Io=108mA, Po=0.68W for system design.
Common Applications
- Control and power for intrinsically safe LED lighting systems.
- Operation of low-power solenoid valves in classified areas.
- Interface connection for various hazardous area sensors.
- Signaling and control within process automation systems.
Installation Guidelines
- Mount the MTL4521 on a standard DIN rail in your enclosure.
- Connect the loop power input and output to field devices correctly.
- Verify all connections match the hazardous area certification requirements.
- Check that the LED indicator lights up when power is applied.
Packaging Contents
- One complete MTL4521 controller module.
- Detailed installation and operation guide.
- Required mounting screws for secure installation.
Frequently Asked Questions
- What power source does the MTL4521 need? It operates on a 20-35V DC loop-powered input.
- What is the output current capability? The device provides a minimum of 48mA output current.
- Is this certified for Zone 0? Yes, it carries Zone 0, IIC, T4-T6 certification.
- What shipping options are available? We ship worldwide using DHL, UPS, and FedEx express services.
Quick Quotes & Info
- Quick Quotes: Receive pricing and availability fast from our dedicated customer service team.
- Delivery: Expedited, freight, and international shipping available worldwide.
- Warranty: NexAuto offers a 12-month warranty on all parts purchased from us, in addition to any manufacturer coverage.
- Returns: 30-day return policy for defective or mismatched parts, ensuring peace of mind.
- Payment: Flexible options including major credit cards, PayPal, and bank transfers.
- Custom Calibration: Provide your specifications, and we’ll handle the rest with precision.

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